Key information:
Sometimes you buy the machine just to show the foreign buyer and never actually use it.But that does not explain why Mr. Zhang — who had lead-detecting equipment on his premises, according to Ms. Andres — did not detect the contaminated toys.
“People at Lee Der were never fully able to give an explanation,” she said. “They had testing equipment on site. And they tested before. We don’t know why they didn’t use it” in this case.
The article is also not clear how many sub-contractors there are in the process. It seemed like the painting process might have been out-sourced. As it would be labor intensive and nasty work, I would not doubt it.
UPDATE 2007/09/05:
Mattel said in a statement that the Barbie products affected by the recall were produced by Holder Plastic Company, a Mattel contract vendor, which subcontracted the painting of miniature toy pets and small furniture pieces to Dong Lian Fa and Yip Sing. Both companies used uncertified paint and are no longer producing toys for Mattel, the company said.
So the vendors do sub-contract the painting.
The two GeoTrax toys were made by Apex Manufacturing Company Ltd., one of Mattel's contract vendors, which outsourced paint work to a subcontractor, Boyi Plastic Products Factory. Apex supplied Boyi with certified paint; however, the toys were made with uncertified paint. Boyi is no longer in business, Mattel said.
This is what causes gray hairs. They freaking give them the correct paint to use, but still its substituted somehow.
Fisher-Price's Big Big World toy was manufactured by Shun On Factory, one of Mattel's contract vendors, which outsourced the molding and painting of one plastic piece. A subcontractor, Jingying Tampo Printing Processing Factory, used uncertified paint on the recalled piece.
Okay, this looks to be very, very widespread if so many sub-contractors are violating the requirement.
Mattel vowed as recently as last month it would tighten its controls at factories in China. About 65 percent of the company's toys are made in China, and about 50 percent of Mattel's production there is produced in company-owned plants.
I am amazed they make even 50% at their own plants.


